Mecanum Chassis CAD Design Tutorial | Robotics Beginner Guide

Added:

Chassis Design
Frame Foundation
Motor Mounting
Motor Placement
Assembly Check
Wheel Alignment
Motor Cutouts
Wheel Base
PCB Mounting
IR Sensor Setup

Chassis Design

0:00
Playing Section
  • 1

    Starts designing the robot chassis as the foundational structure.

  • 2

    Uses a 3D-printed rectangular frame with wall thickness design.

  • 3

    Emphasizes using center-point rectangles for easier part alignment.

Basic Autodesk Inventor proficiency, including 2D sketching, geometric constraints, and basic 3D extrusion features.
Fundamentals of 3D printing design (DFAM), specifically understanding tolerances, clearance fits, overhangs, and structural orientation.
Working principles of mecanum wheels, including how their 45-degree rollers enable omnidirectional (holonomic) movement.
Introductory assembly modeling concepts, such as using mates and constraints to combine multiple parts into a single CAD system.
Finite Element Analysis (FEA) in CAD to simulate and analyze the structural integrity and stress distribution of the printed chassis under load.
Physical assembly, post-processing of 3D prints, and hardware integration of DC motors, motor drivers, and microcontrollers.
Programming kinematics equations for mecanum drive systems to translate joystick inputs into coordinate vector movements.
Advanced slicer configuration and material selection (such as PETG, ABS, or Carbon-Fiber PLA) to maximize the mechanical strength of the functional chassis.
140 views1likes1:23:54@stonybrookroboticsteam4979Original Release: 2025-10-05

This tutorial demonstrates how to design a 3D-printed mecanum wheel chassis in Autodesk Inventor, covering key concepts including center-point modeling for easier assembly, offset tools for creating consistent wall thickness (10mm recommended for heat set inserts), extrusion techniques, and proper clearance design for motor and wheel mounting. The chassis must fit within a 10-inch cube for competition rules, with mecanum wheels requiring specific slant orientations (left-slanted and right-slanted) to point toward the center for omnidirectional movement. The design process involves creating a base frame, adding motor mounts with heat set inserts for secure screw attachment, integrating the PCB with proper clearance, and adding IR sensors at 4-6cm height for competition compliance.