Building an LM317 Lab Power Supply: Part 1 - Design and Calculations

Added:

Project Intro
Regulator Choice
Core Circuit Theory
Output Calculation
Transformer Specs
Rectification & Cap
Voltage Set Resistors
Stability & Ripple
Heat Sink Design
Panel Meter Setup

Project Intro

0:08
Playing Section
  • 1

    Introduces building an adjustable power supply using LM317/LM350 regulators.

  • 2

    The unit delivers 1.25-28V and includes a transformer, switch, and voltmeter.

  • 3

    Details the internal layout and key components for a DIY bench supply.

Fundamental DC circuit theory, specifically Ohm's Law and Kirchhoff's Voltage/Current Laws (KVL/KCL).
Understanding of passive electronic components, including resistors, capacitors, and potentiometers, and their roles in filtering and voltage division.
Basic AC-to-DC rectification concepts, including how bridge rectifiers and smoothing capacitors convert AC voltage to unregulated DC voltage.
The conceptual distinction between unregulated and regulated DC power supplies, including the basic purpose of a voltage regulator.
Thermal design principles, including calculating thermal resistance and sizing heatsinks for linear regulators under high power dissipation.
Implementing circuit protection mechanisms, such as reverse-voltage protection diodes, overcurrent protection, and transient suppression.
Physical prototyping and PCB layout considerations, focusing on grounding schemes (star grounding) and trace widths for power paths.
Designing a Constant Current / Constant Voltage (CC/CV) control loop to turn the simple regulator into a fully functional bench power supply.
Exploring Switched-Mode Power Supplies (SMPS) as a highly efficient alternative to linear regulators for high-current applications.
132.6K views641likes53:16@EcProjectsOriginal Release: 2013-05-29

This video demonstrates how to build a simple adjustable lab power supply using the LM317/LM350 voltage regulator, covering component selection, circuit calculations, and testing procedures. The key principles include understanding the regulator's 1.25V reference voltage for adjustable output, calculating resistor values for desired voltage ranges, designing input/output filtering with appropriate capacitor values, and managing heat dissipation through proper heat sink selection. The LM317 can deliver up to 1.5A with a maximum dropout voltage of 2.5V, making it suitable for adjustable power supplies in the 1.25V to 37V range. The design requires a transformer with sufficient VA rating, bridge rectification, input and output capacitors, and a potentiometer for voltage adjustment, with the heat sink size determined by the power dissipation calculation (P = (Vin - Vout) × Iload).